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How to replace the motor carbon brush

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Last updated:2024-12-03

1. Steps to replace motor carbon brushes

1. Prepare tools

Replacing motor carbon brushes requires some basic tools, such as wrenches, screwdrivers, pliers, brushes, etc. Before starting the replacement, make sure you have these tools ready.

2. Disassemble the motor

First, you need to disassemble the motor in order to replace the carbon brushes. The steps to disassemble the motor are as follows:

(1) Remove the motor cover, usually you need to unscrew the screws with a screwdriver.

(2) Take out the motor rotor, usually you need to remove the fixing nut with a wrench.

(3) Take out the motor carbon brush, usually you need to pull it out with pliers.

3. Replace the motor carbon brush

The steps to replace the motor carbon brush are as follows:

(1) Put the new carbon brush into the brush holder of the motor.

(2) Reinstall the motor rotor, be careful not to be too tight or too loose.

(3) Reinstall the motor cover.

4. Test the motor

After replacing the motor carbon brushes, you need to test whether the motor is working properly. You can plug in the power supply, turn on the motor, and check whether the motor is running normally.

2. Precautions for replacing motor carbon brushes

1. Confirm the motor model

The size and shape of motor carbon brushes of different models are different. Therefore, before replacing the motor carbon brushes, you need to confirm the motor model and select the appropriate carbon brushes.

2. Position of carbon brushes

Before replacing the motor carbon brushes, you need to confirm the position of the carbon brushes to avoid replacing them incorrectly. Usually, the motor carbon brushes are located on both sides of the motor rotor.

3. Wear of carbon brushes

Before replacing the motor carbon brushes, you need to check the wear of the carbon brushes. If the carbon brushes are already severely worn, they need to be replaced in time to avoid affecting the normal operation of the motor.

4. Quality of carbon brushes

When purchasing motor carbon brushes, you need to choose carbon brushes with good quality and stable performance to avoid affecting the normal operation of the motor.

5. Precautions when installing the motor

When installing the motor, you need to pay attention to the installation position and direction of the motor, as well as the connection method between the motor and other components.

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